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Think
Bigger.

Otto Systems' new HOD-Series is the world's first high-performance preform production system engineered specifically for the rapidly growing Home and Office Delivery (HOD) drinking water market segment.

Rev­o­lu­tion­iz­ing HOD Preform Production

The production and availability of economical and sustainable 5- to 20-litre Home and Office Delivery (HOD) drinking water containers is a growing challenge for the food and beverage industry. Today's production lines only offer conventional solutions that fail to master the specific difficulties of economically producing the bigger HOD preforms. But now the Swiss engineers at Otto Systems have come up with a new product-specific solution that meets the requirements of this application in every respect.

Costly materials wastage, high energy consumption and lost time are now things of the past for HOD preform producers.

Photo of a injection moulding system PET-Series 160 from Otto Systems in isometric view.
Photo of a injection moulding system PET-Series 160 from Otto Systems in front view.

otto Systems HOD Series: A boost of benefits.

The new HOD-Series from Otto Systems has been developed with an uncompromising focus on the economical and high-quality production of HOD preforms. The HOD-Series from Otto Systems now meets all the demanding technical requirements in this field with a 160 and 240-ton-system.

1.

Efficient and economical production of large volume containers

2.

Mininal energy consumption through kinetic energy recuperation

3.

Fastest cycle-times  even for heavy and think-walled applications

4.

Large opening strokes on small and compact clamping unit

5.

Shot weights of up to 9'900 grams

6.

Minimal space requirement with maximum compact design

Four plus points for your production

Detail of an injection moulding machine showing the unique extended clamping unit feature.

UNIQUE EXTENDED CLAMPING UNIT

Otto Systems' unique extended clamping unit features an outward-bending toggle mechanism. This design enables dynamic movements with low energy consumption and allows for a nearly one-metre opening stroke. The result is a compact unit tailored for large container preforms, offering extended stroke capability not possible with conventional toggles.

Detail of an injection moulding machine showing the innovative 2+2 post-cooling feature.

SMART MOULD AND EOAT CONFIGURATION

Otto Systems' smart mould and EOAT configuration optimises post-cooling efficiency. To avoid excessive mould width for large HOD-preforms, engineers developed a 2-row, super-compact design. This innovative approach, created in collaboration with Otto Hofstetter, ensures optimal fit within the extended clamping unit, balancing cooling capacity with mould size and cost.

Detail of an injection moulding machine showing the smart mould and EOAT configuration.

INNOVATIVE 2+2 POST-COOLING

Otto Systems' integrated robot features an innovative 2+2 station post-cooling design. By duplicating the EOAT width with 8 rows of water-cooled sleeves, it effectively doubles cooling capacity. Combined with the Pick-Blow-Combi system, this setup ensures optimal preform shaping and rapid cycle times, even for heavy, thick-walled applications.

Detail of an injection moulding machine showing the the high-performance plasticising feature.

HIGH-PERFORMANCE PLASTICISING

The HOD injection unit balances plasticising and injection performance. Its innovative screw design handles large shot weights, while the Time Safe Unit (TSU) manages distinctive and long holding pressure for large preforms. This enables large dosing strokes at moderate rotational speeds with ideal residence time, ensuring optimal process conditions in a compact configuration.

Portrait of an Otto Systems employee, Jean-Claude Flückiger

Jean-Claude Flückiger

Head of Operations Support

“Do you have any specific questions on how we support your team in running and maintaining a system from Otto Systems or how fast we respond to technical issues? Then please feel free to contact us.”
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Dimensions of the HOD-Series 160

Side view
Blueprint of an injection molding machine side view.
Top view
Blueprint of an injection molding machine top view.
A
10,335
B
2405
C
1645
D
3860
E
950
F
660
G
160
H
10'660
I
765
J
6475
K
1520
L
1895
M
325
N
4140
O
2140
P
2000
Q
2365
R
4010
S
1080
T
3005
U
6250
V
2475

Technical Data

HOD-Series 160
HOD-Series 240
8-cav.
120 x 190
2 x 4 Rows
12-cav.
120 x 190
2 x 6 Rows
PMS-Cycles [n]
4 (2+2)
4 (2+2)
Neck [mm]
up to 77
up to 77
Weight [g]
up to 460
up to 780
Length [mm]
up to 320
up to 400
8-cav.
120 x 190
2 x 4 Rows
6-cav.
140 x 210
2 x 3 Rows
8-cav.
140 x 210
2 x 4 Rows
PMS-Cycles [n]
3 (2+1)
3 (2+1)
Neck [mm]
up to 90
up to 94
Weight [g]
up to 600
up to 720
Length [mm]
up to 320
up to 400

Jump-start your preform production for HOD containers with an uncompromising, tailor-made HOD container production system from Otto Systems.

THINK BIGGER: Get in touch with us and learn more about how you can profit from Otto Systems’ new HOD-Series.

CONTACT US